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Rental, Sales and Manufacturing
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Dewatering,
Solids Control & Material Handling Equipment
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Patented
TOTAL CLEAN SYSTEM -
Product Information on Solids Separation
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The Large Total
Clean can handle flow rates up to 3000
GPM! |
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Total Clean Units
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Total Clean Demonstration Video
This 8 minute video is a demonstration
of how well the Patented Total Clean System works. This video
will demonstrate rapid dewatering of Sand, Silt, Coal, and Carbon
with flow rates ranging from 800 GPM to 3000 GPM. Even at
these flow rates this system will give you up to 85% dry solids depending on the type of material, a tough task for competitors especially with
material as small as 400 Mesh. |
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Sand Cleaning
Video
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Sand
Dewatering Project
This video
shows how (1) Large Total Clean was utilized to handle flow rates
of up to 3000 gpm. The dredged slurry consisted of sands, silts
and organics and was being removed from a recreational lake in Florida.
The sands that were removed from the slurry were being stockpiled
and reused in the park area. The set up of the unit consisted of
(1) scalping shaker and (4) desanding hydro-cyclone units. The first
three units handled the bulk of the sand load while the 4th unit
primarily handled the finer material. |
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Some
Commonly Asked Questions?
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Does DEL Corporation Rent or Sale the Total
Clean System?
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How much power does the system require?
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TCW - 1500 - 250
Amps, 480V 3-Phase Power
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TCW - 3000 - 450
Amps, 480V 3-Phase Power
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Will DEL Corporation provide the operators
for the equipment?
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Can the Total Clean be used in front of
Filter Presses, Geotubes, and other dewatering methods?
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How long does it take to get setup?
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How many yards per hour can the Total Clean
System Dewater?
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A flow rate of 3000 gpm of a 20% by weight
sand slurry would produce 171 tons per hour. The
limiting factor here is what the dredge is pumping. It
has been our experience that the dredging operations are not
capable of maintaining a 20% solids slurry, but if they
could the Total Clean will handle it up to 3000 gpm.
The Total Clean obviously can not remove more than what is
pumped to it. Flow rates in excess of 3000 gpm tend to
push solids through the system so that they bypass the
Hydrocyclones. This is due to the fact that we can not
build the Total Clean tank bigger than what can be hauled
down the road. For flow rates greater than 3000 gpm
multiple Total Cleans can be used in parallel to alleviate
this problem.
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What is the smallest material the Total
Clean System will capture?
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The Total Clean System can capture material
as fine as 400 MESH, which is the finest mesh screen that is
commonly available. The hydrocyclones can be
configured so that they make a 25 micron cut (400 Mesh = 37
Microns). In many situations there is enough +200 Mesh
material that forms a bed on the dewatering shakers that
actually creates a filter that removes a substantial amount
of -400 Mesh material.
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What type of materials has the Total Clean
System been used for?
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Sand, Silt, Coal Fines, Carbon Fines, Coke Fines, Cat
Fines, River Sediments, Fly Ash, Bottom Ash, Steel Fines, and
much more. It has not only been used in water based
slurries but also light oil slurries in refineries that were
heated to 180 degrees F.
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How big of a footprint does the Total Clean
System require setup?
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Does DEL Corporation provide conveyors?
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Does the material have to be dredged to the
Total Clean?
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Will the discharge solids pass a paint
filter test?
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In almost every project the Total Clean has
been used on thus far the answer has been yes. Almost all of
the free water that we have seen going out in trucks hauling
off the material has come from large debris like large rocks,
shell, and tree bark coming off the scalping shaker.
Typically customers tests have shown the solids coming off the
hydrocyclone/dewatering shakers range from 70-85% solids.
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Other Exciting News!!!! |
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DEL Solids
Control Services
This new line brings over 40 years of
experience in the Solids Control Industry, specifically
closed loop projects in North America. With this new
addition to its corporation, DEL can now supply the top of
the line Sales, Service and Technical
Support to the OILFIELD MARKET.
  
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